Pipe bending machine is an important modern curved plastic processing equipment, which is based on the vector theory, using computer control, to complete any space for the three-dimensional tube to meet users requirements. It is very important to know the correct use of a roller bending machine.
- Operation mode of pipe bender
- Tips of using for tube bender
One: Boot up
1. Check the voltmeter on the transformer (380V and 220V)
2. Check the barometer (0.4--0.6) Mp on the triplet. How to adjust the barometer: lift the black knob just above the triplet, clockwise or counterclockwise to adjust the air pressure.
1. Reset and return to origin
Methods as below:
a. Click the reset button in the lower left corner for 3 seconds-point feeding-point forward 2 seconds-point elbow-point forward 2 seconds-point origin. Straight. The red ready word appears right above, indicating that the origin is returned to completion. If not ( the trolley and the pipe bender do not move), please repeat the process until the word ready appears.
2. Replace the mold
a. There are four kinds of molds, namely: round mold, sliding mold, clamping mold and clamping jaw
b. Install the molds to the corresponding positions under the manual interface, and ensure that they are on the same center line.
Note: Ensure that the material cannot be pulled or rotated in the clamping mold and the clamping jaws; the special attention should be paid to one- Be sure to do it independently.
1. Click programming in the upper right corner to enter the programming interface;
2. Click New directly below-click Save with the bottom corner-enter the file name of the product and confirm-click yes;
3. Click XYZ in the lower left corner-point increase-input the XYZ coordinate value of the first line-point increase-input the XYZ coordinate of the second line... until all the coordinate values are entered, click the upper left corner of the punch radius, Enter the R value of the mold (that is, the size of the R angle);
4. Click the conversion in the lower left corner, check the Y value and C value in the program (note that the Y value cannot be negative, and the C value cannot be greater than the maximum angle of the circular mold)
5. Click the preview in the lower right corner to see whether the 3D drawing processed by the program is similar to the drawing or sample.
1. Click Manual on the right to enter the manual interface;
2. Click the feeding switch directly above, pull down the cart with your hand until the upper jaw of the trolley touches the round mold, then gently push the small
1. Click the parameter on the right to enter the parameter interface;
2. Click the table below the circular mode interference stop, enter the A value just noted-point confirmation; click the table below the sliding mode interference stop, enter the B value just noted-click confirmation;
3. Click programming in the upper right corner to enter the programming interface; click save in the lower right corner-click confirm-click yes;
1. Please enter the set output
2. Click to run until the equipment runs
3. When the program appears round mold interference in the process of running, please do not jog the automatic interface, write down the value a in the second table in the upper left corner, write down the value b in the actual feeding position table.
4. Click programming on the right to enter the programming interface, click save in the lower right corner-click confirm-click yes; click manual-click reset for 3 seconds-click automatic-click run, (see if it is running normally. If not, please increase the g value , To ensure that the maximum value is within 30, repeat the 4 process)
Inspect the produced product to see if it is qualified (if it is unqualified, please modify it in the programming: Y stands for length; B stands for rotation; C stands for angle), until the produced product is qualified. Then Click Manual-click shutdown on the right corner, when the screen appears black or blue, the power can be turned off.
Zhangjiagang King-Macc Machinery Manufacturing Company can provides the satisfied tube bending to the customers according to the accumulated designing experience and more experiments. We provide Double Head Bending Machine, Saw Blade Sharpener.
No matter what kind of machinery and equipment, you will discover almost all pipes regarding oil, gas, liquid, and so forth.,and they occupy a very important position in aircraft plus their engines. The assortment, quantity, and complexity of a good deal of catheters have brought many difficulties towards processing of catheters. So you must know the working principle belonging to the pipe bender.
Working rule of pipe bending device
Crafting process of roller bending machine
Control process associated with tube bender
The pipe bender is especially composed of mechanical systems, hydraulic systems, etc. The mechanical device mainly involves a clamping device, your trolley propulsion device, helpful tips wheel device and a new rocker arm rotation apparatus.
Its working principle is to advance the roller pipe machine for a constant speed, and make the steel pipe machine walk together a preset track to create a bend with the fixed radius of curvature plus angle. First install the steel pipe in place, and adjust the bending radius over the lead screw nut transmission device about the rocker arm slewing device for getting the required elbow pipe fittings. Features: The tendency tube has small deformation, small wall thickness difference and no stress. The bending radius can be adjusted from 0 for you to 1800.
The research work on this subject is mainly for you to analyze and mathematically model the control system with the pipe bender according to the process flow of the actual pipe bender, determine the control algorithm ideal for the system, and complete the mix off theory and practice.
Because of the different materials of this pipes, the large disparities in pipe diameter, wall thickness, bending angle, etc.,the relationship between the heating temperature belonging to the intermediate frequency power supply as well as the advancing speed of the elbow takes a different approach, and the setting connected with various process parameters is additionally more complicated. Whether the parameter setting is acceptable or not will greatly affect various mechanical properties of that elbow, so it must be based on the working conditions
The different parameters will be selected to control the caliber of the pipe bender. Second, on the basis of a good understanding of this pipe bending machine procedure and pipe bending process, according to the true situation, complete the collection of hardware equipment.
According into the simple process flow with the pipe bender, we can write the flow chart of the software programming of this tube bender. According for the flow chart, the program can be well written to generate the pipe bender manage better, more accurate plus precise, and produce That qualified elbow comes. This is the programming means of the pipe bending equipment.
Place metal pipe radius adjustment
Tube as well as propulsion device fixed
Propelling steel pipe for a constant speed
Whether to arive at the set position
Whether it meets certain requirements of the elbow
Clamp loosening plus unloading
End of elbow
Pipe benders can be becoming very popular and popular, because who would not desire to own such a equipment with high efficiency along with high precision? It is seen that the current development trend is quite good, and it is becoming an increasing number of popular and demanded by means of people. It is also very large, and the machine is still in the process of continuous improvement. We will see more advanced functions later on, which will be convenient for us to use. Zhangjiagang King-Macc Machinery Manufacturing Company can offer you the best products.
Hydraulic transmission is definitely important industrial technology, considering that the end of the 18th century in Britain created the world's first hydraulic touch, hydraulic transmission technology incorporates a history of a couple of hundred years. However, it wasn't until the 1930s who's really took off. These days, hydraulic drives play an important role in a number of fields. The use of hydraulic commute technology in machinery simplifies the structure on the machine and thus enhances the efficiency of the products. The product we are presenting today is related to hydraulic transmission and it truly is the hydraulic pipe bender.
The causes of using a hydraulic water pipe bending machine.
Market demand for hydraulic pipe bending machine.
The main features of hydraulic pipe bending equipment.
Hydraulic pipe bender for the most part adopts the hydraulic tranny method. The hydraulic drive has several positive aspects, such as reducing the grade of the machine, reducing fabric consumption, reducing manufacturing expenditures, reducing labour intensity, increasing efficiency and reliability involving work. Under the identical power conditions, the hydraulic transmission device is small, lightweight and compact. This group of advantages is also that hydraulic pipe bender is trusted.
After years of development, China's pipe bender has formed a more complete manufacturing cluster including a reasonable industrial chain, better meet the needs on the domestic equipment manufacturing market, to promote the strategy of industrialization in China. Significantly, with the gradual expansion on the scale of the hydraulic water pipe bender, hydraulic pipe bender types are becoming an increasing number of. Among the typical associates are hydraulic big tv bender, hydraulic rectangular tube bender et cetera, different kinds of hydraulic bender matches to different use examples. In the future, the demand for hydraulic tube benders is expected to grow even more.
High functioning efficiency
The structure on the hydraulic pipe bender is definitely simple. During operation, the hydraulic drive can certainly achieve stepless speed regulation, a large range regarding speed regulation, and the pace can be adjusted during the operation of the procedure.
Hydraulic pipe bender includes a strong safety, hydraulic program to facilitate the recognition of overload protection, our hydraulic pipe bender has many safety protection includes, such as circuit defense. As the moving parts inside the hydraulic components are working in the oil, can self-lubrication, to ensure the components have a prolonged service life.
The installation of the actual hydraulic tube bender has great flexibility which enable it to easily constitute a complex system that's difficult to compose using other transmission methods.
These are the full details associated with our hydraulic tube bending machines, which include hydraulic circular pipe bending machine, hydraulic rectangular tube bending machine, semi auto hydraulic tube bender and many more. GMACC has experienced men with vision and strict production criteria. Our company was founded in 1995 and it is located in Zhangjiagang, your centre of six towns: Shanghai, Nanjing, Suzhou, Changzhou, Wuxi plus Nantong. If you would want to know more about our own hydraulic pipe bending products, please contact us.
The pipe bender is an extremely common industrial equipment, in combination with bending the bent water pipe, it can also be used like a jack. The development in the pipe bender represents a strong advance in industrial know-how. With the development with the times, there are progressively more types of pipe benders, for example hydraulic pipe benders, automatic pipe benders, and CNC pipe benders, different types connected with pipe benders have different characteristics and use cases. Today, we will do a short introduction and analysis with the bender.
How the pipe bender works？
The importance of having a pipe bending machine.
The consequence of tube benders at modern industry.
There isn't a chemical reaction in the working technique of the pipe bender, only accomplishing this of mutual transformation connected with kinetic and potential electrical power. The bender is powered by way of a high-pressure oil output from an electric oil pump, which is sent to the working cylinder via a high-pressure oil pipe. The high-pressure oil pushes the plunger inside the working cylinder and causes a force. Under the influence with the force, the bending component will bend the conduit, thus allowing the tube for being the desired shape.
Safety is the first consideration in present day industry. Our tube benders are designed with advanced features such because part bending rebound reimbursement, error self-diagnostic alarms, safe-keeping after power failure, intelligent lubrication, and safety protection. What's more, error messages are displayed around the screen to help the actual operator eliminate safety risks to start with.
Easy to operate
The bending machine is simple to perform, taking the automatic bending machine to give an example, the automatic bending machine screen is a mix of touch screen and CNC module building, and many automatic bending machines may also achieve human-machine dialogue, programming has grown a less difficult process. In other words, having new bending machines could greatly improve efficiency.
The leading advantages of the water line bender. It should be noted that for the duration of work, attention should also often be paid to adjusting the position from the bender's parts and angular requirements to ensure the inverted die compression cylinder can tighten your iron pipe. When starting the oil pump evaluate the bender's system demand value situation. Too high a pressure can lead to damage to the hydraulic components from the bender and also consume a lot of power. These considerations will affect the efficiency in the bender.
There is no doubt that the influence involving pipe benders on industrial society is currently so great that it truly is seen in almost every single large manufacturing industry. The bender is the variety of Chinese and Western technological know-how and its mass production reflects not alone increased social demand but in addition advances in industrial technological know-how. There are many types of pipe benders, single travel benders, digital benders, steel benders, 3D benders, hydraulic benders, or anything else. Now the domestic automated bender equipment stock is definitely larger, so the price is likewise relatively low, compared to tough one CNC bending equipment, automatic bender now occupies the leading position in the family bender market.
The double head bending machine is a type of pipe bending machine that has a new appearance and higher work efficiency. However, a lot of people are unaware of the suitable operation and workings belonging to the double head bending equipment. In this article, an extensive analysis of the double head bending machine can be presented, and the application and operating notes from the double head bending machines are described.
The working process of double head bending equipment.
What's a double head bending machine used intended for?
What are the steps for operating a two times head bending machine?
The double head bending machine is often a CNC-controlled, easy-to-operate, and flexible tube bending machine. Comparable to other bending machines, the bending machine works on the similar principle, with a high-pressure oil pipe fed on the working cylinder, where the high-pressure acrylic pushes the plunger inside the working cylinder, generating thrust and bending the pipe over the bending part.
The 2 bottle head bending machine features many applications in electric engineering, aerospace, automotive, locomotive, motorbike, ship maintenance, petrochemical, gas many other fields. Our double head bending machines have a robust and deformation-resistant bed structure and so are suitable for bending and folding many materials, such as metal, stainless steel, aluminium, plus copper.
Checking pressure values
Be aware of adjusting the position of the components of the two bottle head bending machine plus the angular requirements, so the inverted die compression hot water tank can tighten the straightener pipe. When starting the oil pump evaluate the bender's system pressure value situation. Too high a pressure will bring on damage to the bender's hydraulic components all of which also consume too a lot power. Too low a pressure value will lead to abnormal start-up and impact the operation. Therefore, we recommend adjusting the pressure with a solenoid relief valve in order that the system pressure reaches the necessary working pressure, which is usually no higher than 12. 5Mpa.
Determining the twisting and forming speed
Bending and forming speeds which are too fast can easily end in flattening of the bent portion of the conduit and failure to realize the required roundness, producing pulling and cracking on the conduit. At the identical time, the speed is usually too slow, easy for you to cause the catheter wrinkling along with compression block slippage. We advise that the bending speed in the conduit to determine the utmost bending speed of the equipment 20%-40% is appropriate. And double-headed bender on both sides in the speed control respectively, that requires attention.
These will be the considerations for operating any double-ended pipe bender, besides those mentioned above. The device should be kept clean, special attention should be paid to the clamping block, slider and another sliding groove ought not have foreign objects. Regularly add oil into the chain and other slipping parts, which is and also to extend the working life in the double-ended bender. In addition to the, the electrical box from the double-headed bender must be slipped into a ventilated place, and it's also prohibited to work with dust and corrosive gas.
The industry will be only sector that produces modern methods of labour, it determines the rate, scale, and level of modernization of national economies and plays a number one role in the national economies from the contemporary world. The progress of industry has promoted a large number of machinery and equipment, bending machine may be a typical representative of all of them. Today we want to help introduce a pipe bender, its the hydraulic pipe bender. Many people are not aware of how to choose the suitable bender, this article can answer your questions.
How should the hydraulic pipe twisting machine work?
What include the precautions for using the hydraulic pipe bender?
How purchase a hydraulic tube bender？
Hydraulic pipe bender with hydraulic cylinders being a propulsion element, with auxiliary rods on both sides to guide the positioning purpose. The high-pressure oil output with the hydraulic bender from the particular electric oil pump is transmitted towards working cylinder through that high-pressure oil pipe, the high-pressure oil pushes the plunger while in the working cylinder, generating forced, this pushing force is needed to bend the pipe force.
Check stress values
When starting your bender's oil pump, check out the bender's system pressure level. Either too high or even too low a pressure is not the best thing. Excessive pressure can cause damage to the bender's hydraulic components which enable it to also consume too much power.
The right choice of reasonable lubricating oil can enhance the physical properties of this hydraulic pipe bender in addition to enhance its efficiency. Check the aging and looseness from the bender's various institutional components before with all the bender, and whether you will need to add lubricant.
Responding to help special situations
When when using the equipment, the bend might be directly equipped in the pipe path based on the coupling method, in accordance with the orientation of the employment of the equipment. For the within of the arc, wrinkles really should be taken according to the wrinkled component of the corresponding measures. If your front cutting point wrinkles must be adjusted mandrel position to realize reasonable support for your pipe when bending.
In conclusion, the hydraulic pipe bender is simple to use, but safety issues ought not be ignored. Our hydraulic tube bender takes intelligent procedure control, so users could possibly be the first to check for hidden dangers via the actual screen. It is worth noting how the pressure components are easy to accomplish serialization, standardisation and generalization, so that it easy to maintain in addition to promote their use, and no have high operating charges.
When selecting a pipe bender to see check the outer surface belonging to the bender, the drawing should be free of bumps, difficult unevenness, and depressions. When the surface of the bender is rough, which means that you will discover problems with its good quality. Other than that, if your surface of the hydraulic pipe bender is more certainly bumped, scratched, and rusted, then its overall efficiency cannot be guaranteed. Different types regarding hydraulic pipe benders have different sizes and products, and they correspond to different scenarios people. When choosing a hydraulic tube bender, we recommend mentioning the pipe diameter, wall structure thickness, bending radius CLR along with factors. You can send your requirements directly to us, you can recommend the corresponding models for you.
In short, the hydraulic pipe bender is straightforward to adjust and control, easy to achieve automation. Especially when used along with electromechanics, complex automatic work cycles might be easily realized. When deciding on a hydraulic pipe bender, you should definitely choose a well-known hydraulic tube bender manufacturers, because the pipe bender from the domestic market is soon, so that in order avoiding quality problems.
The double head bending machine is a type of pipe bending machine with a new appearance and high work efficiency. However, many people are unaware of the specific operation and workings of the double head bending machine. In this article, a comprehensive analysis of the double head bending machine is presented, and the application and operating notes of the double head bending machine are described.
·The working process of double head bending machine.
·What’s a double head bending machine used for?
·What are the precautions for operating a double head bending machine?
The double head bending machine is a CNC-controlled, easy-to-operate, and flexible tube bending machine. Similar to other bending machines, the bending machine works on a similar principle, with a high-pressure oil pipe fed into the working cylinder, where the high-pressure oil pushes the plunger in the working cylinder, generating thrust and bending the pipe through the bending part.
The double head bending machine has many applications in electrical engineering, aerospace, automotive, locomotive, motorbike, ship maintenance, petrochemical, gas and many other fields. Our double head bending machines have a robust and deformation-resistant bed structure and are suitable for bending and folding a wide range of materials, such as steel, stainless steel, aluminium, and copper.
·Checking pressure values
Pay attention to adjusting the position of the components of the double head bending machine and the angular requirements, so that the inverted die compression cylinder can tighten the iron pipe. When starting the oil pump to check the bender's system pressure value situation. Too high a pressure will lead to damage to the bender's hydraulic components and will also consume too much power. Too low a pressure value will lead to abnormal start-up and affect the operation. Therefore, we recommend adjusting the pressure with a solenoid relief valve to ensure that the system pressure reaches the required working pressure, which is generally no higher than 12.5Mpa.
·Determining the bending and forming speed
Bending and forming speeds that are too fast can easily result in flattening of the bent part of the conduit and failure to achieve the required roundness, resulting in pulling and cracking of the conduit. At the same time, the speed is too slow, easy to cause the catheter wrinkling and compression block slippage. We recommend that the bending speed of the conduit to determine the maximum bending speed of the machine 20%-40% is appropriate. And double-headed bender on both sides of the speed control respectively, which requires attention.
These are the considerations for operating a double-ended pipe bender, in addition to those mentioned above. The machine should be kept clean, special attention should be paid to the clamping block, slider and another sliding groove should not have foreign objects. Regularly add oil to the chain and other sliding parts, which is also to extend the working life of the double-ended bender. In addition to this, the electrical box of the double-headed bender must be placed in a ventilated place, and it is prohibited to work in dust and corrosive gases. We also have Aluminum pipe bender, Electric pipe bender, contact us now!
The pipe bender is a very common industrial equipment, in addition to bending the bent pipe, it can also be used as a jack. The development of the pipe bender represents an advance in industrial technology. With the development of the times, there are more and more types of pipe benders, such as hydraulic pipe benders, automatic pipe benders, and CNC pipe benders, different types of pipe benders have different characteristics and use scenarios. Today, we will do a brief introduction and analysis of the bender.
·How the pipe bender works？
·The importance of using a pipe bending machine.
·The impact of tube benders on modern industry.
There is no chemical reaction in the working process of the pipe bender, only the process of mutual transformation of kinetic and potential energy. The bender is powered by a high-pressure oil output from an electric oil pump, which is sent into the working cylinder via a high-pressure oil pipe. The high-pressure oil pushes the plunger in the working cylinder and generates a force. Under the influence of the force, the bending part will bend the tube, thus allowing the tube to become the desired shape.
Safety is the first consideration in modern industry. Our tube benders are equipped with advanced features such as part bending rebound compensation, error self-diagnostic alarms, storage after power failure, automatic lubrication, and safety protection. What's more, error messages are displayed on the screen to help the operator eliminate safety risks in the first place.
·Easy to operate
The bending machine is simple to operate, taking the automatic bending machine as an example, the automatic bending machine screen is a combination of touch screen and CNC module construction, and many automatic bending machines can also achieve human-machine dialogue, programming has become a less difficult task. In other words, the use of new bending machines can greatly improve efficiency.
The main advantages of the pipe bender. It should be noted that in the course of work, attention should also be paid to adjusting the position of the bender's parts and angular requirements so that the inverted die compression cylinder can tighten the iron pipe. When starting the oil pump to check the bender's system pressure value situation. Too high a pressure can lead to damage to the hydraulic components of the bender and also consume too much power. These considerations will affect the efficiency of the bender.
There is no doubt that the influence of pipe benders on industrial society is now so great that it is seen in almost every large manufacturing industry. The bender is a combination of Chinese and Western technology and its mass production reflects not only increased social demand but also advances in industrial technology. There are many types of pipe benders, single head benders, digital benders, stainless steel benders, 3D benders, hydraulic benders, etc. Now the domestic automatic bender equipment stock is larger, so the price is also relatively low, compared to more advanced CNC bending equipment, automatic bender now occupies the main position in the domestic bender market. We also provide Aluminum pipe bender , Automatic pipe bending machines, click here now!
No.1 Haixin Road,Nanfeng Town Development Zone Zhangjiagangcity,Jiangsu Province,China
Whatsapp: +86 15962359991
If you want to know more details about the pipe bending machine price or tube bending machine quality, etc., please contact us, we will reply you as soon as possible